Needle Corrugator Belts for Corrugator

July 19, 2018

Needle Corrugator Belts

Advantages:

Needle corrugator belt, also known as needled belts, are a type of specialized conveyor belts used in the corrugated board manufacturing process. These belts are characterized by their needle-punched construction, where fine steel wires are mechanically interlocked to create a strong and durable belt surface. Needle corrugator belts offer several advantages that contribute to the efficiency and quality of the corrugated board production:

Strong and Durable: The needle-punched construction of these belts results in a strong and durable belt surface that can withstand the mechanical stresses and heat associated with the corrugating process. This durability contributes to a longer lifespan and reduced downtime for maintenance and replacements.

Uniform Surface: The needle-punched wires create a uniform and flat surface, which is important for maintaining consistent paper movement and preventing uneven wear or impressions on the paper surface.

Precise Tracking: Needle corrugator belts are designed to maintain precise belt tracking throughout the production process. This prevents belt misalignment, which can lead to production inefficiencies and quality issues.

Excellent Heat Resistance: These belts can withstand the high temperatures used during the corrugating and bonding processes, ensuring their structural integrity and preventing deformation.

Smooth Paper Transport: The flat and uniform surface of needle corrugator belts ensures smooth paper transport without causing wrinkles, creases, or damage to the paper, contributing to the production of high-quality corrugated boards.

Consistent Corrugation: Needle belts contribute to consistent corrugation by providing uniform traction and paper movement. This results in corrugated boards with consistent flute profiles and thicknesses.

Reduced Maintenance: The robust construction of needle corrugator belts reduces the need for frequent maintenance and adjustments, leading to increased operational uptime.

High-Speed Capability: These belts are designed to handle the high-speed operation of corrugator machines, ensuring reliable and efficient paper transport even during rapid production.

Accurate Printing Registration: Needle belts' precise tracking and uniform surface contribute to accurate color and design registration in the printing process, resulting in high-quality printed corrugated products.

Cost-Effective: While needle corrugator belts may have a higher upfront cost, their durability and extended lifespan lead to long-term cost savings due to reduced replacement frequency and maintenance costs.

Customization: Needle corrugator belts can be customized to match specific belt widths, machine configurations, and production requirements.

Energy Efficiency: The smooth paper transport provided by these belts reduces friction and energy consumption in the corrugator machinery.

Versatility: Needle corrugator belts can handle a variety of paper grades and sizes, making them suitable for different types of corrugated board production.